#
EXHAUST SYSTEM REMOVAL/INSTALLATION [AJ]

BME011500115206

  Warning

  • When the engine and exhaust system are hot, they can badly burn. Turn off the engine and wait until they are cool before removing the exhaust system.

1. Disconnect the negative battery cable.

2. Remove in the order indicated in the table.

3. Install in the reverse order of removal.

1 | After silencer
2 | Main silencer
3 | Middle pipe
4 | TWC (RH)
5 | TWC (LH)
6 | Front pipe (See Front Pipe Removal Note)
7 | Rear HO2S (RH) (European (L.H.D.) specs.) (See HO2S Removal Note)
8 | Rear HO2S (LH) (European (L.H.D.) specs.) (See HO2S Removal Note)
9 | Front HO2S (RH) (See HO2S Removal Note)
10 | Front HO2S (LH) (See HO2S Removal Note)
11 | EGR pipe
12 | Exhaust manifold (RH) (See Exhaust Manifold (RH) Removal Note) (See Exhaust Manifold (RH) Installation Note)
13 | Exhaust manifold (LH) (See Exhaust Manifold (LH) Installation Note)
14 | Exhaust manifold gasket (See Exhaust Manifold Gasket Installation Note)

## Front Pipe Removal Note

1. Remove the transverse member before removing the front pipe.

## HO2S Removal Note

1. Remove the HO2S using the SST.

## Exhaust Manifold (RH) Removal Note

1. Disconnect the generator, but do not remove it from the vehicle. After disconnection, fix the generator using a rope to prevent it from falling.

## Exhaust Manifold Gasket Installation Note

1. Assemble the exhaust manifold gasket so that the painted surface faces the exhaust manifold side.

## Exhaust Manifold (LH) Installation Note

1. Tighten the exhaust manifold installation nuts in the order shown.

## Exhaust Manifold (RH) Installation Note

1. Tighten the exhaust manifold installation nuts in the order shown.