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STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION

BME061232960W01

  Caution

  • Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the following procedures, remove the ABS wheel-speed sensor (axle side) and fix it to an appropriate place where the sensor will not be pulled by mistake while servicing the vehicle.

1. Remove the extension bar and change control rod. (L3 MTX only) (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [G15M-R].)

2. Remove in the order indicated in the table.

3. Install in the reverse order of removal.

4. After installation, inspect the toe-in. (See FRONT WHEEL ALIGNMENT.)

.

1 | Bolt (intermediate shaft) (See Bolt (Intermediate Shaft) Removal Note) (See Bolt (Intermediate Shaft) Installation Note)
2 | Cotter pin
3 | Nut
4 | Tie-rod end ball joint (See Tie-rod End Ball Joint Removal Note)
5 | Transverse member
6 | Engine mount member (See Engine Mount Member Removal Note) (See Engine Mount Member Removal Note)
7 | Clamp
8 | Return pipe
9 | Pressure pipe
10 | Stabilizer control link
11 | Steering gear and linkage (See Steering Gear and Linkage Removal Note ) (See Steering Gear and Linkage Installation Note)

.

1 | Bolt (intermediate shaft) (See Bolt (Intermediate Shaft) Removal Note) (See Bolt (Intermediate Shaft) Installation Note)
2 | Cotter pin
3 | Nut
4 | Tie-rod end ball joint (See Tie-rod End Ball Joint Removal Note)
5 | Transverse member
6 | Return pipe
7 | Pressure pipe
8 | Stabilizer control link
9 | Stabilizer bracket
10 | Steering gear and linkage (See Steering Gear and Linkage Removal Note ) (See Steering Gear and Linkage Installation Note)

## Bolt (Intermediate Shaft) Removal Note

1. Mark the pinion shaft and gear housing for proper installation.

## Tie-rod End Ball Joint Removal Note

1. Remove the tie rod-nut.

2. Separate the tie-rod end from the steering knuckle using the SSTs.

## Steering Gear and Linkage Removal Note

  Caution

  • Excessively loosening the crossmember nuts may possibly cause the crossmember to fall off. The crossmember nuts must remain threaded on the studs when loosening.

### L.H.D.

1. Loosen the crossmember nuts and lower the crossmember.

2. Remove the steering gear and linkage by pulling it from the left side.

### R.H.D.

1. Loosen the right-side crossmember nuts, and lower the crossmember.

2. Remove the steering gear and linkage by pulling it from the right side.

## Steering Gear and Linkage Installation Note

1. Loosely tighten nuts 3, 4 and bolt 2.

2. Tighten the mounting bracket nuts and bolts to the specified torque in the order shown.

3. Tighten the crossmember nuts.

Tightening torque

  94-131 N·m {9.5-13.4 kgf·m, 69-96 ft·lbf}

## Bolt (Intermediate Shaft) Installation Note

1. Align the marks and install the intermediate shaft and bolt.