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TRANSAXLE RANGE (TR) SWITCH REMOVAL/INSTALLATION [FN4A-EL]

BME051719200203

1. Disconnect the negative battery cable.

2. Remove the splash shield.

  Caution

  • Water or foreign material entering the connector can cause a poor connection or corrosion. Be sure not to spill water or foreign material on the connector when disconnecting it.

3. Disconnect the TR switch connector.

4. Remove the clip and disconnect the selector cable.

  Caution

  • Do not use an impact wrench. Hold the manual shaft lever when removing the manual shaft nut, otherwise the transaxle may be damaged.

5. Set the adjustable wrench as shown in the figure to hold the manual shaft lever.

6. Remove the manual shaft nut and washer.

7. Remove the manual shaft lever.

8. Remove the TR switch.

9. Rotate the manual shaft fully to the converter housing side, then return two notches to set the N position.

10. Align the projection and mark as show.

11. Install the TR switch while aligning the projection and groove as shown in the figure.

12. Turn the TR switch so that the neutral hole is in line with the flat, straight surfaces on either side of the manual shaft.

13. Rotate the manual shaft to the N position.

  Caution

  • Do not use an impact wrench. Hold the manual shaft lever when removing the manual shaft nut, otherwise the transaxle may be damaged.

14. Hand-tighten the TR switch mounting bolts.

15. Adjust the TR switch to the point where there is continuity between terminals D and I.

16. Tighten the TR switch mounting bolts.

Tightening torque

  8-11 N·m {82-112 kgf·cm, 71-97 in·lbf}

  Caution

  • Do not use an impact wrench. Hold the manual shaft lever when removing the manual shaft nut, otherwise the transaxle may be damaged.

17. Install the manual shaft lever and the washer.

18. Set the adjustable wrench as shown in the figure to hold the manual shaft lever, and tighten the manual shaft nut.

Tightening torque

  32-46 N·m
  {3.2-4.7 kgf·m, 24-33 ft·lbf}

19. Install the clip to the selector cable as shown in the figure.

20. Shift the selector lever to the P position.

21. Turn the manual shaft lever to the P position.

22. Connect the selector cable.

23. Inspect the TR switch for continuity. (See TRANSAXLE RANGE (TR) SWITCH INSPECTION [FN4A-EL].)

  • If there is any malfunction, readjust the TR switch. (See TRANSAXLE RANGE (TR) SWITCH ADJUSTMENT [FN4A-EL].)

24. Connect the TR switch connector.

25. Install the splash shield.

26. Connect the negative battery cable.

27. Inspect the TR switch operation. (See TRANSAXLE RANGE (TR) SWITCH INSPECTION [FN4A-EL].)

  • If there is any malfunction, readjust the TR switch. (See TRANSAXLE RANGE (TR) SWITCH ADJUSTMENT [FN4A-EL].)