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MANUAL TRANSAXLE REMOVAL/INSTALLATION [G15M-R]

BME051500000W02

1. Remove the battery, and battery tray.

2. Remove the air cleaner component.

3. Remove the wheels and tires and splash shields.

4. Remove the starter. (See STARTER REMOVAL/INSTALLATION.)

5. Drain the transaxle oil into a container.

6. Remove in the order indicated in the table.

7. Install in the reverse order of removal.

8. Add the specified amount of the specified transaxle oil. (See TRANSAXLE OIL REPLACEMENT [G15M-R].)

  Note

  • If the transaxle is overhauled and installed to the vehicle, perform the "INSPECTION AFTER TRANSAXLE OVERHAUL" and verify that there is no abnormality. (See INSPECTION AFTER TRANSAXLE OVERHAUL [G15M-R].)

.

1 | Neutral switch connector
2 | Back-up light switch connector
3 | GND
4 | GND
5 | Harness bracket
6 | Clutch release cylinder
7 | Extension bar
8 | Change control rod
9 | Tie-rod end ball joint
10 | Lower arm ball joint (See Lower Arm Ball Joint Removal Note.)
11 | Drive shaft (See DRIVE SHAFT REMOVAL/INSTALLATION [L3].)
12 | Drive shaft (See DRIVE SHAFT REMOVAL/INSTALLATION [L3].)
13 | Joint shaft (See JOINT SHAFT REMOVAL/INSTALLATION [L3].)
14 | No.4 engine mount bracket (See No.4 Engine Mount Bracket Removal Note.)
15 | Transverse member
16 | Engine mounting member
17 | No.2 engine mount (See No.1 Engine Mount Bracket Installation Note.)
18 | No.1 engine mount (See No.1 Engine Mount Bracket Installation Note.)
19 | Manual transaxle (See Manual Transaxle Removal Note.) (See Manual Transaxle Installation Note.)
20 | Neutral switch

## Lower Arm Ball Joint Removal Note

  Caution

  • Wrap a rag around the ball joint dust seal to protect it from getting damaged.

1. Ply the lower arm out of the knuckle.

## No.4 Engine Mount Bracket Removal Note

1. Remove the harness.

2. Support the engine using the SST before removing the No.4 engine mount bracket.

3. Remove the No.4 engine mount bracket.

## Manual Transaxle Removal Note

1. Loosen the SST (49 G017 5A0) and lean the engine toward the transaxle.

2. Support the transaxle on a jack.

3. Remove the transaxle mounting bolts.

4. Remove the transaxle.

## Manual Transaxle Installation Note

1. Set the transaxle on a jack and lift into place.

2. Install the transaxle mounting bolts.

## No.1 Engine Mount Bracket Installation Note

  Caution

  • Misaligning the bolts will cause damage to the bolt holes.

1. Use the SST (engine support) to make sure the transaxle bolt holes and engine mount No.1 meet evenly.

2. After the 3 bolts are set in the holes, tighten the bolts to the specified torque.

Tightening torque

  66.9-93.1 N·m {6.9-9.4 kgf·m, 49.4-68.6 ft·lbf}

## No.2 Engine Mount Installation Note

1. Verify that the engine mount rubbers are installed as shown.

2. Install the engine mount to the transaxle.

3. Put the No.2 engine mount stud bolts in the installation holes when installation holes when installing the engine mounting member.

4. Tighten the bolt A and nut B.

Tightening torque

  A: 63.7-89.2 N·m
  {6.6-9.0 kgf·m, 47.0-65.7 ft·lbf}
  B: 66.6-93.1 N·m
  {6.8-9.4 kgf·m, 49.2-68.6 ft·lbf}

5. Tighten the nut C.

Tightening torque

  66.6-93.1 N·m
  {6.8-9.4 kgf·m, 49.2-68.6 ft·lbf}

6. Line up the holes of No.4 engine mount bracket and No.4 engine mount, and install the stud bolts into the holes.

7. Tighten the nuts in the order indicated in the figure.

Tightening torque

  66.6-93.1 N·m
  {6.8-9.4 kgf·m, 49.2-68.6 ft·lbf}

8. Tighten the stud bolts instead in step 6.

Tightening torque

  85.3-116.3 N·m
  {8.7-11.8 kgf·m, 62.9-85.7 ft·lbf}

9. Remove the SSTs (49 E017 5A0 and 49 L017 5A0).

10. Loosen the No.2 engine mount stud bolts, and then retighten them.

Tightening torque

  85.3-116.3 N·m
  {8.7-11.8 kgf·m, 62.9-85.7 ft·lbf}