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NO.6 CRANKS NORMALLY BUT WILL NOT START [MZR-CD (RF Turbo)]

BME010300103277

6 | CRANKS NORMALLY BUT WILL NOT START
--- | ---
DESCRIPTION | • Starter cranks engine at normal speed but engine will not run. • Refer to symptom troubleshooting "No.5 Engine stalls" if this symptom appears after engine stall. • Fuel is in fuel tank. • Battery is in normal condition.
POSSIBLE CAUSE | • Poor fuel quality • Intake-air system restriction • Fuel line restriction • EGR system malfunction • Glow system malfunction
• Inadequate fuel pressure
• Fuel pressure sensor or related circuit malfunction
• Suction control valve malfunction (built-in supply pump)
• Fuel pressure limiter malfunction (built-in common rail)
• Fuel leakage
• Fuel filter clogging
• Incorrect fuel injection timing
• Erratic signal from CKP sensor
• Erratic signal from CMP sensor
• V-reference supply circuit malfunction
• ECT sensor or related circuit malfunction
• Accelerator pedal position sensor or related circuit malfunction
• MAF/IAT sensor or related circuit malfunction
• Supply pump malfunction
• Fuel injector malfunction
• Immobilizer system and/or circuit malfunction
• Low engine compression
• Improper valve timing
• IDM or related circuit malfunction
• PCM control repay malfunction

  Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair procedures. Read the following warnings before performing the fuel system services:

  • Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
  • Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete "BEFORE SERVICE PRECAUTION" and "AFTER SERVICE PRECAUTION" described in this manual.
  (See BEFORE SERVICE PRECAUTION [MZR-CD (RF Turbo)].)
  (See AFTER SERVICE PRECAUTION [MZR-CD (RF Turbo)].)

Diagnostic Procedure

STEP | INSPECTION | RESULTS | ACTION
--- | --- | --- | ---
1 |

  Note

  • The following test should be performed for the vehicles with the immobilizer system. Go to Step 12 for the vehicles without the immobilizer system.
Connect the WDS or equivalent to the DLC-2.
Do the following conditions appear?

• Engine is not completely started.
• DTC P1624 is displayed.
Yes

Both conditions appear:

Go to Step4.
No | Either condition or some other condition appears: Go to the next step.
2 | Does engine stall approx. 2 s after the engine is started? | Yes | Go to the next step.
No | The immobilizer system is normal. Return to Step 12.
3 | Is the immobilizer control module connector securely connected to the immobilizer control module? | Yes | Go to the next step.
No | Connect the immobilizer control module connector securely. Return to Step 2.
4 | Does the security light flash and indicate any of the following immobilizer system DTCs? DTC 02, 03, 11, 21 | Yes | Go to "ON-BOARD DIAGNOSTIC FUNCTION" of the immobilizer system.
No | Go to the next step.
5 | Does the security light illuminate? | Yes | Go to Step 8.
No | Go to the next step.
6 | Does the security light flash and indicate either of the following immobilizer system DTCs more than 135 s after the engine switch is turned to the ON position? DTC 24, 30 | Yes | Go to "ON-BOARD DIAGNOSTIC FUNCTION" of the immobilizer system.
No | Go to the next step.
7 | Turn the engine switch off. Disconnect the immobilizer control module connector. Connect a jumper wire between immobilizer control module connector terminal M and GND. Turn the engine switch to the ON position. Does the security light illuminate? | Yes | Reconnect the immobilizer control module connector. Go to the next step.
No | Inspect for open circuit between immobilizer control module connector terminal M and the instrument cluster. If normal, inspect the security light bulb. Repair or replace if necessary. Reconnect the immobilizer control module connector, then return to Step 4.
8 | Connect the WDS or equivalent to the DLC-2 and retrieve DTC. Is any of the following DTCs displayed? DTC P1602, P1603, P1604, P1621, P1622, P1624 | Yes | Go to the applicable DTC inspection. (See DTC TABLE [MZR-CD (RF Turbo)].)
No | Go to the next step.
9 | Disconnect the accelerator pedal position sensor connector. Inspect for continuity between GND terminal at the accelerator pedal position sensor vehicle wiring harness-side connector and body GND. Is there continuity? | Yes | Go to the next step.
No | Access PCM connector. Inspect for continuity between PCM connector 65 and 85 terminals and body GND. Repair or replace if necessary.
10 | Turn the engine switch to the ON position. Access VPWR PID. Is VPWR PID normal? VPWR PID Battery positive voltage | Yes | Go to the next step.
No | Repair or replace the wiring harness.
11 | Disconnect the immobilizer control module connector. Turn the engine switch to the ON position. Is there battery voltage at immobilizer control module wiring harness-side connector terminal J? | Yes | Inspect for the following: • Open or short circuit between immobilizer control module terminal A and PCM terminal 54
No | Go to the next step.
12 | Inspect for the following: • Fuel quality (e.g.: include water contamination, winter/summer blend) • Fuel line/fuel filter clogging • Cracks on intake-air system parts • Intake-air system restriction
Are all items normal?
Yes
Go to the next step.
No | Service if necessary. Repeat Step 12.
13 |

  Note

  • Ignore DTC P0122, P0123, P0222 or P0223 while performing this test.
Disconnect the accelerator pedal position sensor connector.
Measure the voltage at the accelerator pedal position sensor connector VREF terminal (terminal D) with the engine switch at the ON position.

Specification

4.5-5.5 V

Is voltage normal?
Yes
Go to the next step.
No | Go to symptom troubleshooting "NO.26 CONSTANT VOLTAGE". (See NO.26 CONSTANT VOLTAGE [MZR-CD (RF Turbo)].)
14 | Connect the WDS or equivalent to the DLC-2. Turn the engine switch to the ON position. Retrieve any DTC. Is DTC displayed? | Yes | DTC is displayed: Go to the applicable DTC inspection. (See DTC TABLE [MZR-CD (RF Turbo)].) Communication error message is displayed: Inspect for the following:
• Open circuit between PCM control relay and PCM terminal 53 or 79
• Open circuit PCM control relay and PCM terminal 69
• PCM control relay stuck open
• Open or poor GND circuit (PCM terminal 65, 85, 103 or 104)
• Poor connection vehicle body GND
No | No DTC is displayed: Go to the next step.
15 | Inspect the glow system operation. (See RELAY INSPECTION) Is the glow system operation normal? | Yes | Go to the next step.
No | Repair or replace the malfunctioning part according to the glow system operation results.
16 | Inspect for fuel leakage from the fuel pipe. Is any fuel leakage found on the fuel pipe? | Yes | Repair or replace if necessary.
No | Go to the next step.
17 | Visually inspect the CKP sensor and teeth of the pulse wheel. Are the CKP sensor and teeth of the pulse wheel normal? | Yes | Go to the next step.
No | Replace the malfunctioning part.
18 | Measure the gap between CKP sensor and teeth of the pulse wheel. Specification 1.5-2.5 mm {0.059-0.098 in} Is the gap within the specification? | Yes | Go to the next step.
No | Adjust the CKP sensor position.
19 | Visually inspect the CMP sensor and teeth of the pulse wheel. Are the CMP sensor and teeth of the pulse wheel normal? | Yes | Inspect the following PIDs: (See PCM INSPECTION [MZR-CD (RF Turbo)].) • ECT • IAT • MAF
• RPM
If PID value is not as specified, repair or replace the malfunctioning part.
If PID value is normal, go to the next step.
No | Replace the malfunctioning parts.
20 | Inspect the fuel pressure sensor. (See FUEL PRESSURE SENSOR INSPECTION [MZR-CD (RF Turbo)].) Is the fuel pressure normal? | Yes | Go to the next step.
No | Replace the common rail.
21 | Inspect the suction control valve. (See SUCTION CONTROL VALVE INSPECTION [MZR-CD (RF Turbo)].) Is the suction control valve normal? | Yes | Go to the next step.
No | Repair the supply pump. (See SUPPLY PUMP INSPECTION [MZR-CD (RF Turbo)].)
22 | Is the engine compression correct? (See COMPRESSION INSPECTION [MZR-CD (RF Turbo)].) | Yes | Go to the next step.
No | Inspect for the following: • Damaged valve seat • Worn valve stem and valve guide • Worn or stuck piston ring • Worn piston, piston ring or cylinder
• Improper valve timing
Service if necessary.
23 | Inspect the fuel injector. (See FUEL INJECTOR INSPECTION [MZR-CD (RF Turbo)].) Is the fuel injector normal? | Yes | Go to the next step.
No | Repair or replace if necessary.
24 | Inspect the EGR system operation. Is the EGR system operation normal? | Yes | Remove and inspect the supply pump and the common rail.
No | Repair or replace the malfunctioning part according to the EGR system operation results.
25 | Verify test results. • If normal, return to diagnostic index to service any additional symptoms. • If malfunction remains, replace the PCM. (See PCM REMOVAL/INSTALLATION [MZR-CD (RF Turbo)].)