## Manual Transmission

#### Countershaft Assembly Clearance Inspection (cont'd)

13-35

Countershaft Disassembly

1. Measure the thickness of the distance collar.

- If the thickness is less than the standard, replace the distance collar with a new one.
- If the thickness is within the standard, go to step 6.

Standard:

28.03 - 28.08 mm (1.104 - 1.106 in.)

1. Measure the thickness of the 2nd gear.

- If the thickness of 2nd gear is less than the service limit, replace 2nd gear with new one.
- If the thickness of 1st gear is within the service limit, replace the 1st/2nd synchro hub with a new one.

Standard:

27.92 - 27.97 mm (1.099 - 1.101 in.)

Service Limit:

27.87 mm (1.097 in.)

1. Securely clamp the countershaft assembly in a bench vice with wood blocks.

1. Remove the special bolt (left-hand threads).

1. Support 6th gear (A) on steel blocks (B), then use a press (C) and an attachment (D) to press the countershaft out of the ball bearing.

a a a