## Standards and Service Limits

#### Brakes

2-29

Item | Measurement | Qualification | Standard or New | Service Limit
Parking brake lever | Distance travelled when pulled with 196 N (20 kgf, 44 lbs) of force | 4-door | Rear drum brake 6-7 clicks, Rear disc brake 7-8 clicks
5-door | 8-9 clicks
Brake pedal | Pedal height (Carpet removed) | M/T | 4-door, coupe 184 mm (7.24 in.), 5-door 180 mm (7.09 in.)
A/T | 4-door, coupe 188 mm (7.40 in.), 5-door 184 mm (7.24 in.)
Free play |  | 0.4-3.0 mm (0.016-0.118 in.)
Master cylinder | Piston-to-pushrod clearance |  | 0-0.4 mm (0-0.02 in.)
Brake disc | Thickness | Front | 20.9-21.8 mm (0.82-0.86 in.) | 19.0 mm (0.75 in.)
Rear | 8.9-9.1 mm (0.350-0.358 in.) | 8.0 mm (0.31 in.)
Runout |  | - | 0.10 mm (0.004 in.)
Parallelism |  | - | 0.015 mm (0.0006 in.)
Brake pads | Thickness Front | KX model | 9.5-10.5 mm (0.37-0.41 in.) | 1.6 mm (0.06 in.)
Except KX model | 9.0-10.0 mm (0.35-0.39 in.) | 1.6 mm (0.06 in.)
Thickness Rear |  | 8.5-9.5 mm (0.33-0.37 in.) | 1.6 mm (0.06 in.)
Brake drum | I.D. | 4-door, coupe | 199.9-200.0 mm (7.870-7.874 in.) | 201 mm (7.91 in.)
5-door | 219.9-220.0 mm (8.657-8.661 in.) | 221 mm (8.701 in.)
Brake shoes | Lining thickness | 4-door, coupe | 4.0 mm (0.16 in.) | 2.0 mm (0.08 in.)
5-door | 4.5 mm (0.18 in.) | 2.0 mm (0.08 in.)
Brake booster Vehicle with ABS | Characteristics at 196 N (20 kgf, 44 lbf) pedal force | Vacuum kPa (mmHg, inHg) | N (kgf, lbf) | kPa (kgf/cm2, psi)
(1) | (2)
0 (0, 0) | 98 (10, 22) | 0 (0, 0) | 0 (0, 0)
294 (30, 66) | 1700 (17, 240) | 1600 (16, 230)
66.7 (500, 19.7) | 98 (10, 22) | 4600 (47, 670) | 4200 (43, 610)
294 (30, 66) | 10500 (107, 1500) | 10300 (105, 1500)
Brake booster Vehicle without ABS | Characteristics at 196 N (20 kgf, 44 lbf) pedal force | Vacuum kPa (mmHg, inHg) | N (kgf, lbf) | kPa (kgf/cm2, psi)
(3) | (4) | (5)
0 (0, 0) | 98 (10, 22) | 0 (0, 0) | 0 (0, 0) | 0 (0, 0)
294 (30, 66) | 1700 (17, 240) | 1600 (16, 230) | 1800 (18, 260)
66.7 (500, 19.7) | 98 (10, 22) | 4400 (45, 640) | 4100 (42, 600) | 4800 (49, 700)
294 (30, 66) | 10500 (107, 1500) | 10300 (105, 1500) | 9800 (100, 1400)

(1) Except 4-door KQ models, coupe KK, KY, KX models

(2) 4-door KQ model, except coupe KK, KY, KX models

(3) Except 4-door KQ, PA models and KK (VIN) model, coupe KK, KY, KX models

(4) 4-door KQ model and KK (VIN) model, except coupe KK, KY, KX models

(5) 4-door PA model

Air Conditioning

Item | Measurement | Qualification | Standard or New
Refrigerant | Type |  | HFC-134 a (R-134 a)
Capacity or system |  | 500-550 g (17.6-19.4 oz)
Refrigerant oil | Type |  | SANDEN: SP-10 (P/N 38897-P13-003 or38899-P13-A01)
Capacity of components | Condenser | 25 ml (5/6 fl oz, 0.9 Imp oz)
Evaporator | 45 ml (1 ½ fl oz, 1.3 Imp oz)
Each line and hose | 10 ml (1/3 fl oz, 0.4 Imp oz)
Receiver | 10 ml (1/3 fl oz, 0.4 Imp oz)
Compressor | 130-150 ml (4 1/3 fl oz, 3.7 Imp oz-5 fl oz, 4.5 Imp oz)
Compressor | Starter coil resistance | at 68°F (20°C) | 3.05-3.35 ohms
Pulley-to-pressure plate clearance |  | 0.5+0.15 mm (0.02+0.006 in.)
Compressor belt NOTE: Adjust a new belt to the new belt spec., run the engine for 5 minutes, then readjust it to the used belt spec. | Deflection with 98 N (10 kgf, 22 lbs) applied mid-way between pulleys |  | Used belt: 8.5-11.0 mm (0.33-0.43 in.)
New belt: 5.0-6.5 mm (0.20-0.26 in.)
Tension (measured with belt tension gauge) |  | Used belt: 440-590 N (45-60 kgf, 100-130 lbs)
New belt: 930-1,125 N (95-115 kgf, 210-255 lbs)

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