## Manual Transmission

#### Mainshaft Reassembly (cont'd)

13-30
Countershaft Assembly Clearance Inspection

7. Install the 5th synchro sleeve.

8. Install the ball bearing (A) using the special tools and a press (B).

1. Measure the clearance between 1st gear (A) and the countershaft (B) with a feeler gauge (C). If the clearance is more than the service limit, go to step 2.

Standard: | 0.03 - 0.12 mm (0.001 - 0.005 in.)
Service Limit: | 0.22 mm (0.009 in.)

2. Measure the thickness of 1st gear.

- If the thickness of 1st gear is less than the service limit, replace 1st gear with a new one.
- If the thickness of 1st gear is within the service limit, replace the 1st/2nd synchro hub with a new one.

Standard: | 26.91 – 26.94 mm (1.059 – 1.061 in.)
Service Limit: | 26.86 mm (1.057 in.)