## Standards and Service Limits

#### Brakes

2-21

Item | Measurement | Qualification | Standard or New | Service Limit
Parking brake lever | Distance travelled when pulled with 196 N (20 kgf, 44 lbs) of force |  | 8-9 clicks
Brake pedal | Pedal height (Carpet removed) | M/T | 180 mm (7.09 in.)
A/T | 184 mm (7.24 in.)
Free play |  | 0.4-3.0 mm (0.016-0.118 in.)
Master cylinder | Piston-to-pushrod clearance |  | 0-0.4 mm (0-0.02 in.)
Brake disc | Thickness | Front | 20.9-21.1 mm (0.82-0.83 in.) | 19.0 mm (0.75 in.)
Rear | 9.9-10.1 mm (0.390-0.398 in.) | 8.0 mm (0.31 in.)
Runout |  | - | 0.10 mm (0.004 in.)
Parallelism |  | - | 0.015 mm (0.0006 in.)
Brake pads | Thickness Front |  | 11.0-11.7 mm (0.43-0.46 in.) | 1.6 mm (0.06 in.)
Thickness Rear |  | 8.3-9.0 mm (0.33-0.35 in.) | 1.6 mm (0.06 in.)
Brake drum | I.D. |  | 219.9-220.0 mm (8.657-8.661 in.) | 221 mm (8.701 in.)
Brake shoes | Lining thickness |  | 4.5 mm (0.18 in.) | 2.0 mm (0.08 in.)
Brake booster Vehicle with ABS | Characteristics at 196 N (20 kgf, 44 lbf) pedal force | Vacuum kPa (mmHg, inHg) | N (kgf, lbf) | kPa (kgf/cm2, psi)
0 (0, 0) | 98 (10, 22) | 0 (0, 0)
294 (30, 66) | 1700 (17, 240)
66.7 (500, 19.7) | 98 (10, 22) | 4600 (47, 670)
294 (30, 66) | 10500 (107, 1500)
Brake booster Vehicle without ABS | Characteristics at 196 N (20 kgf, 44 lbf) pedal force | Vacuum kPa (mmHg, inHg) | N (kgf, lbf) | kPa (kgf/cm2, psi)
0 (0, 0) | 98 (10, 22) | 0 (0, 0)
294 (30, 66) | 1700 (17, 240)
66.7 (500, 19.7) | 98 (10, 22) | 4400 (45, 640)
294 (30, 66) | 10500 (107, 1500)

Air Conditioning

Item | Measurement | Qualification | Standard or New
Refrigerant | Type |  | HFC-134 a (R-134 a)
Capacity or system |  | 500-550 g (17.6-19.4 oz)
Refrigerant oil | Type |  | SANDEN: SP-10 (P/N 38897-P13-003 or 38899-P13-A01)
Capacity of components | Condenser | 25 mI (5/6 fl oz, 0.9 lmp oz)
Evaporator | 45 ml (1 1/2 fl oz, 1.3 lmp oz)
Each line and hose | 10 ml (1/3 fl oz, 0.4 lmp oz)
Receiver | 10 ml (1/3 fl oz, 0.4 lmp oz)
Compressor | 130-150 ml (4 1/3 fl oz, 3.7 lmp oz-5 fl oz, 4.5 lmp oz)
Compressor | Starter coil resistance | at 68°F (20°C) | 3.05-3.35 ohms
Pulley-to-pressure plate clearance |  | 0.5 ± 0.15 mm (0.02 ± 0.006 in.)
Compressor belt NOTE: Adjust a new belt to the new belt spec., run the engine for 5 minutes, then readjust it to the used belt spec. | Deflection with 98 N (10 kgf, 22 lbs) applied mid-way between pulleys |  | Used belt: 8.5-11.0 mm (0.33-0.43 in.)
New belt: 5.0-6.5 mm (0.20-0.26 in.)
Tension (measured with belt tension gauge) |  | Used belt: 440-590 N (45-60 kgf, 100-130 lbs)
New belt: 930-1,125 N (95-115 kgf, 210-255 lbs)

a a a