## Manual Transmission

#### Countershaft Assembly Clearance Inspection

13-34

1. Measure the clearance between the 1st gear (A) and the distance collar (B) with a feeler gauge (C). If the clearance is more than the service limit, go to step 2.

   Standard:

0.06 - 0.16 mm (0.002 - 0.006 in.)

Service Limit:

0.25 mm (0.010 in.)

1. Measure the thickness of the distance collar.

- If the thickness is less than the standard, replace the distance collar with a new one.
- If the thickness is within the standard, go to step 3.

Standard:

23.03 - 23.08 mm (0.907 - 0.909 in.)

1. Measure the thickness of the 1st gear.

- If the thickness of 1st gear is less than the service limit, replace 1st gear with a new one.
- If the thickness of 1st gear is within the service limit, replace the 1st/2nd synchro hub with a new one.

Standard:

22.92 - 22.97 mm (0.902 - 0.904 in.)

Service Limit:

22.87 mm (0.900 in.)

1. Measure the clearance between the 2nd gear (A) and 3rd gear (B) with a feeler gauge (C). If the clearance is more than the service limit, go to step 5.

   Standard:

0.06 - 0.16 mm (0.002 - 0.006 in.)

Service Limit:

0.25 mm (0.010 in.)

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