## Standards and Service Limits

#### Automatic Transmission and Differential (cont'd)

2-15

Item | Measurement | Qualification | Standard or New | Service Limit
Mainshaft | Diameter of needle bearing contact area | at stator shaft | 22.980-22.993 mm (0.9047-0.9052 in.) | When worn or damaged
at 2nd gear | 35.975-35.991 mm (1.4163-1.4169 in.) | When worn or damaged
at 4th gear collar | 31.975-31.991 mm (1.2589-1.2595 in.) | When worn or damaged
at 1st gear collar | 30.975-30.991 mm (1.2195-1.2201 in.) | When worn or damaged
I.D. of gears | 1st gear | 35.000-35.016 mm (1.3780-1.3786 in.) | When worn or damaged
2nd gear | 41.000-41.016 mm (1.6142-1.6148 in.) | When worn or damaged
4th gear | 38.000-38.016 mm (1.4961-1.4967 in.) | When worn or damaged
End play of gears | 1st gear | 0.08-0.19 mm (0.003-0.007 in.) | -
2nd gear | 0.05-0.13 mm (0.002-0.005 in.) | -
4th gear | 0.075-0.185 mm (0.003-0.007 in.) | -
4th gear collar length |  | 49.50-49.55 mm (1.9488-1.9508 in.) | -
4th gear collar flange thickness |  | 4.435-4.525 mm (0.1746-0.1781 in.) | -
1st gear collar length |  | 27.00-27.05 mm (1.063-1.065 in.) | -
36.5 x 55 mm thrust washer thickness | No. 1 | 4.00 mm (0.157 in.) | When worn or damaged
No. 2 | 4.05 mm (0.159 in.) | When worn or damaged
No. 3 | 4.10 mm (0.161 in.) | When worn or damaged
No. 4 | 4.15 mm (0.163 in.) | When worn or damaged
No. 5 | 4.20 mm (0.165 in.) | When worn or damaged
No. 6 | 4.25 mm (0.167 in.) | When worn or damaged
No. 7 | 4.30 mm (0.169 in.) | When worn or damaged
No. 8 | 4.35 mm (0.171 in.) | When worn or damaged
No. 9 | 4.40 mm (0.173 in.) | When worn or damaged
No. 10 | 4.45 mm (0.175 in.) | When worn or damaged
Thrust washer thickness | 26 x 45 x 3 mm | 2.95-3.05 mm (0.116-0.120 in.) | When worn or damaged
1st gear, 26 mm | 2.43-2.50 mm (0.096-0.098 in.) | When worn or damaged
Clutch feed pipe O.D. | 1st clutch feed pipe at 15 mm (0.6 in.) from end | 8.97-8.98 mm (0.535-0.354 in.) | 8.95 mm (0.352 in.)
4th clutch feed pipe at 30 mm (1.2 in.) from end | 5.97-5.98 mm (0.2350-0.2354 in.) | 5.95 mm (0.234 in.)
Sealing ring thickness | 35 mm sealing ring | 1.87-1.97 mm (0.074-0.078 in.) | 1.8 mm (0.071 in.)
29 mm sealing ring | 1.87-1.97 mm (0.074-0.078 in.) | 1.8 mm (0.071 in.)
Clutch feed pipe bushing I.D. | 1st clutch | 9.000-9.015 mm (0.3543-0.3549 in.) | 9.03 mm (0.356 in.)
4th clutch | 6.018-6.030 mm (0.2369-0.2374 in.) | 6.045 mm (0.2380 in.)
Width of sealing ring groove |  | 2.025-2.075 mm (0.0797-0.0811 in.) | 2.095 mm (0.082 in.)