## Standards and Service Limits

#### Manual Transmission and Differential

2-5

Item | Measurement | Qualification | Standard or New | Service Limit
Transmission oil | Lubricant capacity |  | 2.0 l (2.1 US qt) | –
Input shaft | Run out |  | – | 0.02 mm (0.0008 in.) or less
Play in splines between 5th gear and input shaft |  | – | 0.15 mm (0.0059 in.) or less
Input shaft 3rd and 4th gears | I.D. |  | – | 41.05 mm (1.6161 in.) or less
Output shaft | Run out |  | – | 0.02 mm (0.0008 in.)
Output shaft 1st and 2nd gears | I.D. |  | – | 40.04 mm (1.7736 in.) or less
Output shaft 5th gear | I.D. |  | – | 41.05 mm (1.6161 in.) or less
Reverse idle gear | Clearance between reverse idle gear and shaft |  | – | 0.15 mm (0.0059 in.) or less
Synchronisers | Clearance between blocker ring and inserts | 1st/2nd | – | 3.9 mm (0.154 in.) or less
3rd/4th, 5th | – | 3.7 mm (0.146 in.) or less
Clearance between blocker ring and gear | 3rd/4th, 5th | 1.5 mm (0.059 in.) | 0.8 mm (0.031 in.) or more
Clearance between blocker ring and synchronising cone | 1st/2nd | 1.5 mm (0.059 in.) | 0.8 mm (0.031 in.) or more
Detent spring | Spring length | Except reverse | – | 25.5 mm (1.004 in.) or more
Reverse | – | 59.5 mm (2.343 in.) or more
Shift forks | Shift fork pad thickness | Except reverse | – | 7.5 mm (0.295 in.) or more
Reverse | – | 7.4 mm (0.291 in.) or more
Clearance between hub and inserts |  | – | 0.25 mm (0.0098 in.) or less
Differential case | Clearance between pinion gear and cross pin |  | – | 0.2 mm (0.008 in.) or less
Clearance between differential case and side gear (A – B) |  | – | 0.15 mm (0.0059 in.) or less
Diameter in differential case for axle shaft |  | – | 30.10 mm (1.1850 in.) or less
Backlash between side gear and pinion gear |  | – | 0.3 mm (0.0118 in.) or less

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